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Devices and Technology - Blood purification

Automatic assembly machine for hemodialyzer

The global market of hemodialysis is still at a stage of rapid growth, especially in emerging markets such as Asia, Latin America, and Africa. However, manual manufacturing for hemodialysis consumables fails to guarantee productivity and quality, while the corresponding automatic manufacturing equipment has not yet been widespread. As essential consumables in hemodialysis, hemodialyzer should comply with strict requirements on the process and procedure of manufacturing/assembly, which cannot be satisfied by manual manufacturing.Against the above backdrop, Maider has independently developed an automatic assembly line for hemodialyzer. This industry-leading intelligent manufacturing system for blood purification consumables has made a breakthrough in the field of similar locally-produced high-end medical consumables, thus winning China's national innovation award. At present, this approach has helped large-scale medical enterprises achieve digitalized manufacturing, which minimizes order delivery time and reduces production costs.The price for end-use products is in turn slashed, allowing patients to benefit from technological advancements in this field. Standing at the forefront of the industry, Maider has been promoting social medical care in its own way.

Features

High automation. This system automatically conveys shells, fiber bundles, potting caps, and dust-proof caps, effectively preventing contamination, significantly improving productivity, and ensuring the stable and efficient assembly of high-quality hemodialyzers

High accuracy/quality. This assembly line with unique and precise mechanical design ensures that the produced product is comparable with those from international A-list medical enterprises in accuracy and quality by realizing excellent fiber bundling and infrared welding

Modular design. This design facilitates layout and installation according to clients' actual manufacturing environment, while allowing easier maintenance and repair

Intelligent manufacturing. This system integrates modules of CCD intelligent detector (along with an independently-developed image algorithm), Internet of Things, and data collection to realize real-time data collection, detection, and remote diagnosis so as to help clients implement intelligent manufacturing

Industrialization capability. This system may combine with other related equipment to form a complete set of intelligent manufacturing system for blood purification consumables, providing clients with a one-stop solution that covers the entire industry of blood purification consumables